We investigated commercially available Vulcan XC-72, Printex85, MWCNT, amorphous carbon (C-am.), and carbons synthesized by structural nano-replication using the mesoporous molecular sieves MCM-48 (carbon denoted CMK-1) and the spherical silica calcinated at temperature range 650-1050 oC (SPH-650-1050). To investigate the effect of doping on the ORR catalytical activity the MWCNT was modified by nitrogen and sulfur heteroatoms. Additionally, the doped supports were then treated by plasma to introduce surface oxygen groups. On all investigated carbon supports the nanoparticles of manganese-cobalt spinel were dispersed. They were prepared at 150oC by a microwave-assisted hydrothermal route. Comprehensive physicochemical characterization of carbon support was performed using Raman and UV-Vis spectroscopies, XPS, TPD, XRD, TGA techniques, electron microscopy (TEM), and N2 adsorption (BET) (Figure 1). The relative electric conductivity measurements were performed using the contactless microwave technique. The electrochemical properties of the obtained materials were determined by cyclic voltammetry (CV), whereas the electrocatalytic activity of the obtained materials towards ORR was determined using the RDE and RRDE techniques.
It was found that the nature of the carbon carrier plays a triple role in the ORR activity, determining dispersion and faceting of the spinel nanoparticles, as well as the extent of the undesired 2e– reduction pathway, controlled by the fraction of an amorphous component. In the case of SPH samples, it was shown that with the increasing carbonization temperature of the carbon support the electric conductivity increase in parallel to the crystallization extent. The electrocatalytic performance of the carbon carriers and the supported cobalt manganese spinels exhibits a volcano-type shape reaching the maximum for carbon materials obtained at 850°C. Such dependence results from two descriptors changing oppositely with the carbonization temperature: an increasing electric conductivity and a decreasing amount of the carbonyl and quinone groups in the sample. The electric conductivity multiplied by the amount of the carboxyl and quinone groups exhibits the same variation with the carbon calcination temperature as the number of electrons exchanged in ORR, confirming that optimal conjunction of these both properties plays a decisive role in this process. The dispersed spinel active phase favors the direct 4e− pathway of ORR and improves the value of the Eonset potential distinctly. To the best of our knowledge, the role of electric conductivity and surface oxygen functionalities in the ORR activity over carbon materials and supported spinel electrocatalysts was disentangled for the first time in this study.
Acknowledgments: This work was supported by the Polish National Science Centre (NCN) project OPUS-14, No. 2017/27/B/ST5/01004.
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