In this study, scanning electron microscope (SEM) with X-ray energy dispersive spectroscopy (EDS) was used to study the Zr distribution and compositional difference in the alloys. Scanning Kelvin probe force microscope (SKPFM) was used to reveal the Volta potential difference between the Zr particles and the Mg matrix. In situ optical microscopic (OM) observation combined with open circuit potential (OCP) monitor was used to record the alloy corrosion morphology evolution. And through electrochemical impedance spectroscopy (EIS) analysis, the difference in the alloy corrosion properties was investigated. Hydrogen evolution tests were used to quantify the corrosion rates.

Through SEM/EDS analysis, the size, distribution, and Fe content of the zirconium particles in the alloy are the most important differences between the two samples. For the sample with 0.208wt%Zr, the Zr particles are larger and contain more Fe. From SKPFM analysis, we also found that the Volta potential difference between the Zr particles and the Mg matrix is larger for the sample with higher Zr addition. Hydrogen evolution tests show that the corrosion rate of the 0.208wt%Zr sample is about 5 times compared to the 0.037wt%Zr sample, which is consistent with the EIS analysis results. The driving force of corrosion mainly comes from the microgalvanic effect provided by the Zr particles. The relationship between the Zr particles and localized corrosion behavior will also be discussed.