In catalytic part, understanding the catalytic properties is important that the product selectivity is related to binding energy of intermediates adsorbed on the catalyst surface. Accordingly, various studies have been investigated to improve the catalytic properties by modulating morphology, composition, crystal facet, grain boundary, and oxidation state. On the other hand, in addition to catalytic development, recent studies pay attention to improve the ECR systems. In the commercial ECR systems, current density of 200 mA cm–2 is required to produce desire products with high selectivity. However, in conventional aqueous ECR systems, the only ~35 mA cm–2 of current density is obtained due to the lack of CO2 solubility in electrolyte. To overcome the limited CO2 diffusion rate in aqueous electrolyte, recent studies has been focused to direct supply of gaseous CO2 to catalyst. Furthermore, the introducing the membrane-electrode assembly (MEA) configuration to ECR systems has been investigated that minimizes the solution resistance and accelerates the formation of triple phase boundary at catalyst-membrane interfaces.
In this study, we investigate the MEA-type gas-phase CO2 electrolysis system with anion exchange membrane. In addition, using electrodeposition method, the Zn-based electrocatalyst is fabricated onto porous gas diffusion layer, that produce the CO product from ECR. The fabricated Zn-based electrocatalyst is directly used to cathode of gas-phase ECR system and the humidified CO2 gas is supplied into cathode resulting improvement of CO2 mass transfer to catalyst-membrane interfaces. Compared to conventional aqueous ECR systems, further improvement of performance for CO production is demonstrated owing to minimized ohmic resistance and facilitated gaseous CO2 utilization.