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(Keynote) Degradation Processes in Solid Oxide Cell Ni-YSZ Electrodes

Tuesday, 31 May 2022: 08:00
West Meeting Room 218 (Vancouver Convention Center)
S. A. Barnett, Q. Zhang, J. Grimes, D. Cox, J. Hong, B. K. Park, T. Yang, and P. W. Voorhees (Northwestern University)
Solid oxide cells (SOCs) can have a significant impact on climate change over the next decade and beyond, in applications such as balancing renewable grid electricity via electrolytic fuel production, and producing electricity from bio-fuels combined with CO2 product sequestration. However, long-term performance degradation remains a key variable that may limit further implementation of SOCs. This talk focuses on the Ni-YSZ fuel electrode that is widely used but is known to be an important contributor to SOC degradation. Various processes that cause Ni-YSZ degradation are discussed. Results on 3D tomography measurements of accelerated Ni coarsening are described and a quantitative model is developed to predict long-term degradation. Although the results indicate that coarsening effects can be minimized in well-designed Ni-YSZ microstructures, degradation can still occur, especially during high-current-density electrolysis operation. For operation under low H2O/H2 conditions, high electrolysis current density can yield reduction of zirconia to form Ni-Zr compounds, along with substantial microstructural damage. For operation under high H2O/H2conditions, high electrolysis current density can yield Ni migration away from the electrolyte. A phase-field simulation is described that predicts this Ni migration, using actual Ni-YSZ microstructures measured using 3D tomography as the starting point, and compared with experimental observations. The model assumes that Ni transport is driven by a spatial gradient in surface tensions, i.e., a decrease in the Ni/YSZ contact angle with increasing distance from the electrolyte. Recent results on electrolysis and reversibly operated SOCs, making use of Ceria-infiltrated Ni-YSZ to improve stability, are described.