Electrochemical Study of Pitting Corrosion of Corrosion Resistant Alloys in Supercritical CO2 Environment

Wednesday, 12 October 2022: 11:00
Room 306 (The Hilton Atlanta)
M. Eslami, X. Wang, and Y. S. Choi (Ohio University)
Various types of corrosion resistance alloys such as 13 Cr, Super 13 Cr, and duplex stainless steels are typically used in oil and gas and CO2 capture and storage applications, especially the injection section, where the pipeline could be exposed to aqueous phase and the risk of localized corrosion is of high concern. The composition of these materials is engineered to provide high corrosion-resistant properties. The operating conditions in the above-mentioned applications can include high CO2 pressure and high temperature leading to the “so-called” supercritical CO2 condition. Under the supercritical CO2 conditions, the pH of the aqueous phase in the system can be as low as pH ~ 3 buffered by the dissolved CO2. The environment can also contain high salinity, and therefore, the passive layer on the stainless steel might be locally damaged resulting in pitting corrosion. While there are numerous studies available on the localized corrosion of different stainless steels in chloride-containing aqueous environment, the number of studies in supercritical CO2 conditions is limited. The objective of this work is to understand the effect of supercritical CO2 on the localized corrosion mechanism of corrosion resistant alloys.

Three different types of corrosion resistant alloys (13 Cr, Super 13 Cr, and duplex stainless steel) are studied under CO2 pressure (0 to 14 MPa) and at high temperature (150˚C) in 5 wt.% NaCl solution. The experiments are conducted in a high-pressure autoclave system at a consistent initial pH for comparison. The electrochemical behavior and the pitting corrosion are studied using cyclic potentiodynamic polarization and potentiostatic measurements. The surface of each specimen is investigated using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS) before and after the electrochemical experiments to characterize the microstructural and localized corrosion features, respectively. All the tested materials show passive behavior under the conditions of the current study, however the pitting potential decreased in this order: duplex, Super 13 Cr and 13 Cr stainless steel.