A Self-Forming CO2/O2 Co-Transport Dual-Phase Membrane for Oxidative Coupling of Methane

Wednesday, 12 October 2022: 09:40
Room 218 (The Hilton Atlanta)
K. Zhang, S. Sun, and K. Huang (University of South Carolina)
Direct methane conversion (DMC) has garnered considerable interest from both industries and academia in recent years due to its great economic potential created by significantly increased price differential between low-cost natural gas (NG) and the derived value-added chemicals. Oxidative coupling of methane (OCM), which transforms CH4 into ethylene (C2H4) with molecular O2 as the oxidant in a single step, is one of the most studied DMCs. However, a major technical challenge for the OCM process is the difficulty to achieve high CH4 conversion at high C2 (ethane or ethylene) selectivity. The rudimentary cause for this “tradeoff” behavior is that the products (C2H6 or C2H4) are chemically more reactive than the reactant (CH4). To overcome this thermodynamic hurdle, minimizing the oxidizing power of the oxidant or lowering the local oxygen partial pressure is key. In this presentation, we show a CO2/O2 co-transport membrane reactor for OCM conversion. The results explicitly show that the permeated O2 can react preferably with CH4 as in the conventional OCM to form C2H6; the latter then undergoes thermal cracking into C2H4 and H2. The roles of the permeated CO2 are assumed to be reacting with H2 via reverse water gas shift (RWGS) reaction to shift the C2H6 thermal cracking; another role of CO2 is assumed to be mitigating coke formation via Boudouard (RB) reaction.