One of the major challenges in ZABs research is the inefficient oxygen reaction kinetics at the air cathode. Among various proposed bifunctional oxygen catalysts, metal-free carbon-based catalysts have drawn tremendous attention due to their potential in reducing the costs and environmental impacts of noble and transition metal-based catalysts. In particular, nitrogen-doped carbonaceous materials have been recognized as one of the most promising catalysts because of their increased electrical conductivity via stimulating the delocalization of electrons and induced electron depletion on carbon atoms which optimize valence orbital energy for active sites. Nevertheless, conventional post-synthesis doping methods not only involve complicated experimental setups but also offer limited nitrogen doping (1 - 20%) levels along with poor control over C-N configurations. Accordingly, a facile synthesis method enabling high nitrogen doping content with the C-N configuration controllability is highly demanded for high-performance ZABs.
In this report, we successfully synthesized high nitrogen-content hollow carbon spheres (H-CxNy) via a novel metal-assisted denitrification (MAD) process. Specifically, we employed Zn metal and low-cost graphitic carbon nitride (g-C3N4) as catalyst and precursor, respectively, to construct the H-CxNy microstructures. During the annealing process, the Zn metal reacts with nitrogen during pyrolysis of the g-C3N4 and converts it into heat-stable Zn3N2 intermediates, which not only avoids the direct volatilization of nitrogen content but also displaces carbon atoms and subsequently rearranges carbon and nitrogen atoms into H-CxNy spherical structures. The content and the configuration of the nitrogen species on the hollow spherical skeleton were successfully modulated by controlling the synthesis conditions. To investigate the structure-property-activity relationship, scanning electron microscope (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy, Raman spectroscopy, and various electrochemical characterizations were conducted. The optimized H-CxNy sample demonstrated excellent bifunctional catalysis performance with a stable cyclic performance when employed as an air electrode in ZABs.