High surface area nanocatalysts combined with conductive carbon-based gas-diffusion layers (GDL) enable high CO­₂ flux and conversion, but can suffer from ineffective catalyst utilization and flooding of the GDL ultimately limiting the lifetime of electrolyzer operation. Herein we explore an alternative gas-diffusion electrode that incorporates a self-conducting network of Ag nanowires on a non-conductive PTFE GDL (Figure 1 a-b) as a gas-diffusion electrode (GDE) for CO­₂ conversion (Figure 1 c-d). Properties influenced by Ag nanowire mat thickness and durability of the Ag nanowires are explored. Furthermore a 1-D model of the electrode morphology and microstructure quantitatively captures the steady-state compositional gradients (Figure 1d) within the catalyst layer giving insight into the observed empirical differences in catalyst layer thickness. The self-conductive nanowire network and robust hydrophobic porous support structure provide an effective platform to further understanding of meso-scale properties and microenvironment present during CO₂ electroreduction.

Figure Caption: (a) Top-down and (b) Cross-section electron micrographs of a Ag nanowire covered PTFE GDL. (c) Schematic depicting the utilization of the Ag NW covered PTFE GDL as an electrode for electrochemical CO­₂ reduction and (d) resulting relationships between catalyst layer thickness, mass activity and simulated local pH.