We study the inverted staggered structured flexible HZO FE-TFTs on polyimide (PI) substrate with zinc oxide (ZnO) as the active layer. A 50 nm molybdenum (Mo) layer was deposited by sputtering and patterned to form the gate electrode. Then, the HZO precursor solution was spin-coated at 2000 rpm for 30 s and cured at 250 °C on a hot plate for 5 min, followed by UV/O3 curing at 100 °C for 5 min in ambient air as a gate insulator (GI). Thereafter, the Al2O3 precursor solution was deposited as a capping layer on top of the HZO film using the same process steps but the rpm was 3500. The crystallization was performed by furnace annealing at 450 °C for 2 h in N2 environment. The thicknesses of HZO and Al2O3 films are 20 and 15 nm, respectively. Afterwards, the ZnO (25 nm) channel layer was deposited using spray pyrolysis at 350 °C substrate temperature. The ZnO and GI films were patterned sequentially to form the active island and via-hole, respectively. Finally, a 50 nm thick Mo film was sputtered and patterned to form the source/drain (S/D) electrodes.
The origin of ferroelectricity in HZO GI was analyzed by grazing incidence X-ray diffraction (GI-XRD) measurement from film and drain current vs gate voltage (ID vs VGS), gate leakage current (IG), and drain current vs drain voltage (ID vs VDS) characteristics measurements from TFT structures using Agilent 4156C semiconductor parameter analyzer. Channel width and length were 50 and 10 μm, respectively.
Fig. 1 (a) shows the schematic structure of an inverted staggered HZO FE-TFT on PI substrate. Fig. 1 (b) and (c) show the ID vs VGS characteristics with anticlockwise hysteresis of HZO and Al2O3 capped HZO TFTs on PI substrate. The Al2O3 capped HZO TFT exhibits clear ferroelectric property with a large memory window (MW) of ≈1.9 V. A thin Al2O3 capping layer on top of HZO enhances the microstructure and morphology of HZO even at a low annealing temperature of 450 °C and helps to induce the ferroelectricity in HZO GI. Fig. 1 (d) shows the photograph of the measurement setup of HZO FE-TFTs during electrical measurements under tensile stress at 2 mm. Fig. (e) and (f) exhibit the ID vs VGS and IG vs VGS characteristics with anticlockwise hysteresis of Al2O3 capped HZO FE-TFTs under different tensile stress, respectively. The ID vs VGS curves exhibit almost identical performance during forward and reverse bias at different bending radii without showing significant changes in the electrical characteristics. The MWs were evaluated under different bending radii and they show the almost same value of ≈1.9 V from flat state and down to 2 mm bent state. The corresponding IG vs VGS curves at different bending radii exhibit a clear butterfly shape with current peaks at about ±2 V. These findings indicate that the solution-processed flexible HZO FE-TFTs have high stability under mechanical stress and contain ferroelectricity even at 2 mm bending radius without deteriorating MW. Therefore, the low-cost solution-processed FE-HZO GI has significant potential to be employed in nonvolatile memory and synaptic devices for future flexible electronics.