Initial assessment demonstrated that SrVO3 and SrTiO3 form an entire range of solid solutions under reducing conditions. In all cases, exposure to air above 600-700°C resulted in either collapse of perovskite structure (V-rich compositions) or separation of vanadium-containing secondary phases (Ti-rich composition). These phase transformations were accompanied by dimensional changes and were not reversible at temperatures below 1000°C (probably, due to kinetic reasons).
Instability in oxidizing atmospheres complicates the fabrication of anodes in realistic conditions. Therefore, the second approach was to start from oxidized phases and to proceed via in-situ reduction employed for Ni-YSZ cermet anodes. V5+ substituted in titanium sublattice of SrTiO3 acts as donor-type dopant and was found to has a limited solid solubility under reducing conditions (~30-35 at.%). In-situ reduction of oxidized SrTi1-yVyO±δ at 900°C is accompanied however by the reduction of vanadium cations, and the resultant conductivity remains too low (< 0.2 S/cm) being comparable to other acceptor-doped strontium titanates.
The next approach was preparation of composite SrVO3-SrTiO3 anode materials starting from oxidized phases. The precursors with nominal composition SrTi1-yVyO±δ (y = 0.1-0.4) were thermally treated in air at temperatures not exceeding 1100°C to yield equilibrated phase mixtures comprising SrTiO3-based perovskite as a main phase and strontium orthovanadate Sr3(VO4)2 as a second major phase. Transformation of strontium orthovanadate on reduction at 900°C into highly-conductive perovskite-type SrVO3 phase finely distributed in the stable SrTiO3-based matrix resulted in substantial nearly instant increase of electrical conductivity by orders of magnitude reaching 10-30 S/cm for y = 0.3-0.4. Electrochemical activity of composite anodes applied onto yttria-stabilized zirconia solid electrolyte and infiltrated with a fraction of Ce0.9Gd0.1O2-δ electrolyte component was evaluated by electrochemical impedance spectroscopy using symmetrical cell configuration.