To elucidate the interdependence of the various possibilities, the present work focuses on the effect of doping, microstructure, surface properties and density of the Li6.6La3Zr1.6Ta0.4O12 solid state electrolyte on its electrochemical performance, especially the resistance to dendrite penetration. Al-doped and Al-free LLZ:Ta precursor powders with larger (≈5 μm) and nano-sized particles were synthesized via solid-state synthesis and solution-assisted solid-state synthesis, respectively. LLZ:Ta pellets with high density (>99% of the theoretical density), high conductivity (8∙10-4 S/cm ) and various grain sizes were obtained for both precursor powders by hot pressing. The grain size dependence of mechanical properties (fracture toughness, micro hardness, Young’s modulus), ionic conductivity, cycling stability, stability in contact with humid air was investigated. The conductivity was separated into grain and grain boundary contributions. Activation energies of conductivity for the samples with larger and smaller grains were determined. Lower interfacial resistances and better cycling behaviour was found for the specimens with smaller grains and attributed to surface quality and mechanical properties of the material.
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