An aqueous-based process to synthesize RhxSy/C was developed by Allen et. al. , where XC72R is the carbon support. The catalyst synthesized by this process, however, has large particle sizes (12-40 nm). Other research groups 4,5 have shown that smaller particle size can be achieved if surface with high affinity for precipitation of Rh cation is provided. Since rhodium cation is the source of rhodium, negatively charged carbon surface is preferred to achieve higher dispersion of catalyst nanoparticles. The measured mass-specific electrochemically active surface area (ECSA) of the catalysts in 1M nitrogen-saturated H2SO4 solution with HNO3-pretreated carbon and untreated carbon substrates shown in Figure 1 supports this aspect. However, the subsequent H2-Br2 fuel cell test results given in Figure 2 show affinity issue with the catalyst with acid pretreated carbon substrate. It shows that while the negatively charged carbon surface helps to increase the catalyst dispersion, it results in poor Nafion ionomer coverage because of the electrostatic repulsion with the negatively charged Nafion ionomer 6. To improve the fuel cell performance of this high ECSA catalyst, a process to make the carbon support surface positively charge for high affinity to the Nafion ionomer is needed. This presentation will discuss the attempt to synthesize high ECSA RhxSy catalyst on carbon substrate with high affinity for Nafion ionomer and the characteristics and performance of this catalyst.
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Acknowledgments
The work presented herein was funded by the National Science Foundation under Grant No. EFRI-1038234 and No. 1416874, as a sub-award from Proton Onsite.