In order to determine the surface morphology and the thickness of the electrodeposited noble metal alloy films, a high resolution scanning electron microscope (SEM/EDX) and an energy dispersive X-ray fluorescence spectrometer (XRF) were used. The surface morphology of the layers was remarkable affected by the composition of the alloys. Scanning electron micrographs of the different electrodeposits showed that Pd alloys deposited by pulse current were generally nodular and relatively compact, whereas the films deposited by potentiostatic deposition were less dense and covered with dendrite-like and sharp-edged crystallites.
The addition of a second metal (e.g. Ag+ or Sn2+) to a basic Pd or Pt electrolytes enhanced the overall metal deposition rate in comparison to solutions without alloying components and caused a remarkable increase of the layer thickness of the alloys.
XRD measurements confirm that it was possible to deposit different binary metal alloys from both non-aqueous electrolytes by applying different deposition techniques.
First adhesion tests and measurements of the microhardness of Pd-Ag deposits showed good properties of the produced alloy films. Also the hydrogen embrittlement of selected samples was proved by a hydrogen analyzer. These results confirmed that the quantity of hydrogen was negligible in the Pd alloy films produced from ionic liquids in comparison to films obtained from conventional aqueous solutions.
