Three-dimensional highly interconnected copper nanowire networks (see. Fig. 1) are designed and fabricated by electrodeposition in etched ion-track polymer templates with interconnected nanochannels. The templates are synthesized by sequential swift heavy ion irradiation of polymer foils under various angles, followed by a selective etching procedure that transforms the generated ion tracks into nanochannels. Copper is then potentiostatically electrodeposited into the nanochannels using a Cu2SO4-based electrolyte at 60 °C. Subsequent dissolution of the polymer leads to free-standing nanowire networks with electrochemically active surface areas of up to 500 cm2 on a 1.8 cm² planar sample area. The electrochemically active surface area of each sample is determined by measurements of the double-layer capacitance as a function of length, diameter, and number density of the nanowires.
The Cu nanowire networks are applied as catalysts for electrochemical CO2 reduction. The conversion efficiency and selectivity towards liquid and gas phase products is studied as a function of applied potential. Morphology and crystalline structure of the nanowire networks are investigated before and after CO2 reduction by scanning electron microscopy, X-ray diffraction and transmission electron microscopy, evidencing that the structure of the network remains stable for CO2 reduction reactions in a potential region between -0.5 V and ‑0.93 V vs. RHE.