Microbial fuel cells (MFCs) harness the metabolism of microorganisms, converting chemical energy into electrical energy. Improving both Anode and Cathode design is thus of great significance to enhance the MFC performance and its commercial application. For the performance improvement of MFCs, the anode becomes a breakthrough point due to its influence on bacterial attachment and extracellular electron transfer (EET). On the other hand, air cathodes have considerable influence on the maximum power of air-driven MFCs. The cathodes used in MFCs need to have high catalytic activity for oxygen reduction, but they should be inexpensive watertight,and easy to manufacture.

As the first part of this work, carbon felt was electrochemically and chemically treated by electrolyzing in nitric acid and phosphate buffer followed by soaking in aqueous ammonia. The treated and untreated carbon felts were utilized as anodes in MFCs, and current production was compared while the cathode was stainless steel mesh (SS-316L) in both cases. The treated carbon felt displays strong interaction with the microbial biofilm of Shewanella baltica 20 facilitating electron transfer from exoelectrogens to the anode. An MFC equipped with a treated carbon felt as anode has significantly lower charge-transfer resistance and achieves considerably better performance than one equipped with an untreated carbon felt anode. The enhanced electron transfer is attributed to newly generated carboxyl containing functional groups on the treated carbon felt.

In the second part of the present study, SS-316L as a cathode was modified using phase inversion process to construct a poly vinylidenefluoride (PVDF) binder and an activated carbon catalyst according to the procedure reported previously.

Finally, the MFC with treated carbon felt anode and PVDF air cathode was tested. The MFC with both modified anode and cathode achieves considerably better performance than one with a traditional carbon felt anode and SS-316L cathode. The maximum current density, power density, and energy recovery, and sensitivity of the biofilm to the heavy metals are significantly improved.