Left-side elements in periodic table are stable in oxide state. In order to produce their metals from the oxides, the molten CaCl
2 is useful as the media where CaO is dissolved. By applying 3.0 V above melting temperature of CaCl
2 (1045 K), CaO in CaCl
2 melt electrochemically decomposes into metallic Ca and oxygen. The deposited Ca at cathode can work as reductant for the stable oxides. Because of strong reducing ability of Ca, Ti can be produced directly from TiO
2. This calciothermic reduction forms a lot of CaO at the cathode, but it dissolves in CaCl
2 and decomposes again by electrolysis. This OS process could be applied to TiO
2 or other oxides. Even if electric insulators such as Al
2O
3 were used, metallic Al could be obtained. V
2O
5 and Bi
2O
3 are molten oxides, but they could be reduced to metallic state. It is noted that Al and Bi are liquid metals at the operating temperature.
The trials to decrease the residual oxygen in Ti are introduced from TiO2 and CaTiO3. By optimizing the cathodic structure, CaO content in the bath, H2O removal and cooling procedures, 1500 mass ppm oxygen could be achieved.
Oxygen anions at carbon anode form CO and CO2 gas bubbles. If gas bubbles do not leave from the anodic surface, CO2 gas forms CO32-. Carbonate ions are reduced by Ca to carbon, or electrochemically deposite carbon on cathode. These parasite reactions decrease the current efficiency. Quick removal of CO2 gas bubbles from anode is a key.
By applying TiS2 or V3S4 as the starting materials, good quality of metallic Ti or V, respectively, could be realized because they do not form solid solution with sulfur. The sulfur gas deposited at the cold parts of reaction vessel, and can be used for sulfide formation.