Both ArF photoresist on GaAs wafer and KrF photoresist on trench patterned GaAs wafer were tested. Implantation was conducted with P ions on both photoresists at doses of 5 × 1013, 5 × 1014, and 5 × 1015 atoms/cm2 at 30 keV and 10-6Pa. Implanted ArF and KrF photoresists on GaAs wafer were removed using two different organic solvents in sequence to reduce photoresist removal process temperature. Low molar volume solvents (formamide, acetonitrile, nitromethane, and monoethanolamine (MEA)) were tested as the first step solvent in the two-step photoresist removal process and dimethyl sulfoxide (DMSO) which has high affinity to photoresist was selected as the second step solvent. The implanted photoresists on GaAs were dipped in each solvent for various times from 5 to 30 min. In order to evaluate the photoresist removal efficiency, field-emission scanning electron microscopy (FE-SEM) and optical microscope were used. Also, to analyze the reactivity of organic solvents with GaAs, X-ray photoelectron spectroscopy (XPS) and atomic force microscopy (AFM) were conducted.
In case of formamide + DMSO two-step treatment, while ArF photoresists implanted at doses of 5 × 1013 and 5 × 1014 atoms/cm2 were removed, photoresist implanted at 5 × 1015 atoms/cm2 could not be removed, even after dipping in each solvent for 30 min. Nitromethane and MEA + DMSO showed similar results with formamide + DMSO. However, two-step treatment with acetonitrile + DMSO resulted in complete removal of ArF photoresist implanted at doses of 5 × 1013, 5 × 1014 and even 5 × 1015 atoms/cm2 after dipping for 15 min in each solvent (Fig.1). The behavior of photoresist removal in different organic solvents can be explained by combining the permeability of solvents through photoresist, which is controlled by molecular size, and the affinity of solvents with photoresist, as shown in Fig. 2. The first step solvents can easily permeate into the crust because they have low molar volume (>60 cm3/mol), and the second step solvent which has higher affinity (RED < 1) dissolves the photoresist. AFM (Fig. 3) and XPS results show that there is no damage on the GaAs surface after the treatment with acetonitrile + DMSO two-step process.