Translating recent successes in the laboratories in enhancing the thermoelectric performances of nanowires to industrial-scale production and terrestrial deployment of nanowire-based devices requires, first and foremost, extending enhanced energy conversion performances achieved in individual nanowires and small-scale nanowire arrays and mats to devices composed of large-scale nanowire assemblies. This in turn requires not only the mass production of nanowires, but also their integration into macroscale devices in a manner that offers the ability to engineer the interfaces between the assembled nanowires. In addition, ensuring reliable thermoelectric performances necessitates that the nanowires and the interfaces comprising the devices retain their respective chemical compositions over extended periods of time. So, nanowires need to be thermally inert and remain unreactive with air and moisture. In other words, convergence of the correct electrical, thermal, mechanical and chemical properties is essential to ensure fabrication of highly efficient bulk thermoelectrics based on nanowires.
In this invited talk, the strategies developed by our group for the mass production of nanowires that involve the direct reaction of component elements will be presented (1). Strategies for mass producing nanowires in a by-product free manner will be also be presented and discussed (2). In-situ methods useful for decorating nanowires with inorganic/organic molecules during/immediately after their synthesis for imparting them thermal and chemical stability will also be discussed (1,3-6). Implementation of pressure-assisted and shear-assisted strategies for the interface-engineered assembly of nanowires into either randomly oriented nanowire assemblies or aligned nanowire assemblies will be discussed (4-5,7-9). Illustrations of how nanostructuring, doping optimization and resonant scattering were employed to optimize the thermoelectric performances of bulk nanowires assemblies will be discussed in detail using Si, Zn3P2, ZnO and Mg2Si nanowire systems as illustrative examples (4-5,7-8).
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