765
(Invited) Low Temperature Thermal ALD TiNx and TaNx Films from Anhydrous N2H4

Monday, 1 October 2018: 09:40
Universal 12 (Expo Center)
S. Wolf, M. Breeden, M. Kavrik, J. H. Park (University of California, San Diego), D. Alvarez Jr., R. Holmes (RASIRC), J. Spiegelman (Rasirc), and A. C. Kummel (University of California, San Diego)
Titanium nitride (TiN) has been extensively studied in semiconductor devices because of its ideal thermal, mechanical, and electrical properties, along with its ability to act as a diffusion barrier to WF6 during W metal fill. Similarly, tantalum nitride (TaN) is being utilized as a diffusion barrier on SiOCH to Cu, as Cu can readily diffuse, causing device reliability issues. Metal halide precursors are typically preferred over organometallic grown films when there is no concern about substrate etching; however, organometallic-grown films usually contain higher levels of carbon and oxygen contamination, which has been correlated with an increase in film resistivity. Plasma enhanced-ALD TiN has been shown to achieve optimal growth rates with lower contamination at temperatures below 350°C, but the film and underlying substrate can suffer from plasma-induced damage. In this study, low temperature thermal ALD TiNx from anhydrous N2H4 and TiCl4 was performed on SiO2, and the deposited films were studied using x-ray photoelectron spectroscopy (XPS) and atomic force microscopy (AFM). TaNx films were grown utilizing N2H4 and tris(diethylamido)(tertbutylimido) tantalum(V) (TBTDET) and characterized similarly. In situ XPS was employed to demonstrate pulse saturation during ALD for TiCl4 + N2H4 à TiNx. AFM showed that 40 cycles of TiCl4 + N2H4 at 300°C produces pinhole-free, conformal films. Additionally, the effect of air exposure on TiNx films was studied; O attacked the TiNx film, evidenced by observing a 1.5 eV BE shift of the Ti 2p 3/2 peak. A comparison was made of the TiNx films grown at 300ºC and 400ºC with NH3 vs. N2H4; even at 400ºC there was approximately 2x more O and C and 50% more Cl in NH3 grown films. Furthermore, N2H4 films showed lower resistivities, attributed to lower contamination and likely better nucleation density, especially at 300oC. In situ XPS was also used to study TaNx films grown using TBTDET and N2H4. To study the nucleation on SiO2, an initial TBTDET exposure was performed; the Ta 4d peak position confirmed the nucleation and formation of Si-O-Ta bonds. After subsequent cycles, the Ta 4d peak shifts ~2eV toward lower binding energy upon forming Ta-N bonds. While the films were of extremely high purity with stoichiometry resembling Ta3N5, the N2H4 was unable to reduce the Ta oxidation state from films grown between 100oC and 300oC showing the need for some metals for the use of low oxidation state precursors or a stronger, highly energetic reducing agent. These studies with anhydrous N2H4 show the potential to form high purity barrier layers using low temperature thermal ALD as long as highly energetic reactants are used.