Among the various thin film growth methods, atomic layer deposition (ALD) offers the best combination of a controlled layer-by-layer growth of the material with high conformality and suitable integration with other oxides such as dielectrics and metals. At the same time, precisely control thermal-based etching method for 2D-TMD materials are needed. Secondly at present, there are tremendous attention and efforts on development of the thermal vapor based well control etching methods especially on atomic layer etching (ALEt). The successful combination of both ALD and ALEt of 2D-TMD can pave the way to control the synthesis of 2D-TMD layers over large areas. This will be important for 2D-TMD material integration for future successful large-scale complex device structures fabrication.
Here we will first discuss the ALD growth of 2D-TMDs (e.g. MoS2, HfS2 and MgS2) on metals (e.g. Mo, W and TiN), dielectric oxides (e.g. Al2O3, MgO, HfO2, and TiO2) and vice versa. Then precise control etching processes based on molybdenum hexafluoride (MoF6) and H2O vapor will be discussed. The MoF6-H2O precursors based etching process offer several advantages including low cost, low processing temperature, rapid and effective etching spanning the range from continuous etching to atomic layer etching (ALEt). We have used in-situ quartz crystal microbalance (QCM) and Fourier-transform infrared spectroscopy (FTIR) measurements to monitor the deposition and etching 2D-TMDs layers. Next, the deposited and etched 2D-TMDs thin films were analyzed by spectroscopic ellipsometry to determine the thickness and refractive index, and the composition was determined by X-ray photoelectron spectroscopy (XPS). These ex-situ measurements confirmed the 2D-TMDs deposition and etching behavior findings from our in-situ studies.